| Remove
wheels |
1
hour |
| Remove
stripes |
2 hours |
| Remove
windows |
2 hours |
| Remove
edgestrips |
2 hours |
| Remove
skin |
3 hours |
| Remove
interior |
4 hours |
| Remove
plywood |
4 hours |
| Cut bolts
to remove floor |
3 hours |
| Remove
dropdown bolts (cut with hole saw & then cut off with grinder) |
2 hours |
| Remove
floor |
3 hours |
| Remove
wheelwells |
3 hours |
| Remove
axle |
1 hour |
| Clean frame
- both sides |
7 hours |
| Clean new
axle and ready for painting |
1 hour |
| Paint frame
2 coats |
4 hours |
| Paint axle
2 coats |
1 hour |
| Cut plywood
for new flooring |
3 hours |
| Remove
coupler (cut off with welder) |
4 hours |
| Cut jack
hole larger |
1 hour |
| Cut steel
and weld on to repair tongue |
3 hours |
| Cut and assemble drop-down |
3 hours |
| Glue up plywood for floor |
2 hours |
| Cut floor framing, drill & chamfer holes in floor |
4 hours |
| Attach framing and drop down floor |
3 hours |
| Clean & paint tongue, jack & coupler with POR15 |
1 hour |
| Install
new axle & second POR15 coat on tongue/jack/coupler |
2 hour |
| Two coats of Herculiner on bottom of new floor |
4 hours |
| Clean wheel wells and spray interior with truck bed liner in a can |
3 hours |
| First coat of POR "overcoat" on tongue/jack/coupler |
1 hour |
| Attach wheel wells to floor and touch up rubber liner |
2 hours |
| Attach floor to frame (drilling & countersinking holes, etc.) |
4 hours |
| Second coat of POR "overcoat" on tongue/jack/coupler |
1 hour |
| POR15 outside of wheel wells |
1 hour |
| Clean up and add crank & foot to new tongue jack |
1 hour |
| Install wheels/tires & fill screw holes in floor |
1 hour |
| Two coats exterior paint on top of floor |
2 hours |
| Cut 1/2 plywood for both sides (5 sheets - 2 1/2 per side) |
1 hour |
| Cut 1/4" oak beadboard paneling for sides (5 sheets - 2 1/2 per side) |
1 hour |
| Biscuit & glue up one side (1/2" plywood) |
1 hour |
| Laminate oak beadboard to assembled side |
2 hours |
| Install flooring (not finished) |
3 hours |
| Install
flooring/clean up original side for pattern/cut new side/glue-up 1/2"
plywood for second side |
7 hours |
| |
|
Total
time spent thus far: |
104
hours |
Item |
Cost |
Purpose |
| Rear Door
purchase price |
$800.00 |
just had
to have it! |
| Cost to
go get it - 800 miles one way |
275.00 |
gas & food
& tolls |
| 3 sheets
3/4" T&G underlayment |
90.00 |
floor & dropdown |
| 10 sheets
1/4" oak beadboard panelling |
297.00 |
interior
walls/ceiling |
| 6 paintbrushes
(so far) |
6.00 |
paint frame
& axle |
| new 2000
pound torsion spring axle |
290.00 |
replace
old axle |
| 4 10' pressure
treated 2x6/ 2 12' 1x6 PT |
40.00 |
under floor
framing |
| 2 tubes
(so far) underlayment adhesive |
7.00 |
under floor
framing |
| new safety
chains |
11.00 |
replace
missing chains |
| new coupler |
30.00 |
replace
damaged original |
| new tongue
jack |
26.00 |
replace
missing |
| Herculiner
Kit (gallon) [rubberized paint] |
92.00 |
coat underfloor |
| Herculiner
(quart) [rubberized paint] |
32.00 |
coat underfloor |
| POR15 (quart) |
50.00 |
paint frame |
| POR Blackcote
(pint) |
30.00 |
paint tongue
over POR15 |
| 3' x 2" x
1/8" steel |
5.00 |
repair
tongue |
| very good
quality vinyl flooring (6' x 10') |
30.00 |
new interior
floor |
| 2 new wheels |
112.00 |
only 1 of original was good |
| 1 new tire (Carlisle ST205-75-15R) |
102.00 |
spare -
need 2 more |
| 3" memory
foam (2x1 1/2" on sale Target) |
106.00 |
using mattress toppers |
| 4" medium
firm 54" foam (Ebay seller) |
115.00 |
mattress base |
| 1 full sized standard mattress cover |
55.00 |
Knox foam |
| 2# 1 5/8 exterior screws |
12.00 |
floor/drop-down |
| 2 bottles Titebond III glue |
12.00 |
floor/drop-down |
| galvanized/ss
carriage bolts/washers/nuts |
36.00 |
axle/floor/dropdown |
| 6 (more) paintbrushes |
6.00 |
POR15/Herculiner |
| more ss bolts/nuts/washers |
7.00 |
frame/floor |
| 12 (more) tubes
underlayment adhesive |
42.00 |
laminate 1/2" ply/beadboard |
| 5 sheets 1/2" plywood |
125.00 |
sides |
| 2 Carlisle ST205-75-15R tires |
225.00 |
main tires |
| 2 (more) paintbrushes |
2.00 |
exterior enamel on floor |
| Floor adhesive/trowel/putty knives |
25.00 |
floor |
| Vinyl flooring for under bed (6' x 9') |
25.00 |
floor |
| |
|
|
| |
|
|
| |
|
|
Total
spent to date: |
$3118.00 |
|
